Modernization of control room systems for nuclear power plants
The complex of control room equipment systems is all NPP man-machine interface systems, including the main control room, backup control room, emergency control systems, control panels, communications, etc.
Modernization of the complex of equipment systems of nuclear power plant control rooms:
  • Improvement of NPP operation efficiency
  • Improvement of process safety
nuclear power plants
Advantages of upgrading NPP control room equipment
  • Increased dispatcher time to make the right decisions. By switching to modern digital equipment systems, the operator is freed from a number of mechanical routines, which is critical for maintaining attention and the ability to react correctly to unexpected situations.
  • Video walls and video screens allow to eliminate a lot of analog switches and other control elements from the control interface.
  • Significant reduction in the complexity of control equipment interfaces.
  • Integrated information system for emergency response. Dispatchers get into their hands more comprehensive and structured information about the operation of all NPP systems, which helps them in making the right decisions.
  • Critical diagnostic messages, such as alarms, are displayed both on display media and duplicated by audible alerts. A convenient system for displaying such important messages can be created.
  • Reduced forced outages and equipment downtime due to more effective monitoring of all processes and the status of plant systems.
Human-Machine Interface
The human-machine interface (HMI) includes a wide range of engineering issues and solutions related to the interaction between the human (operator) and the machine (equipment systems) he controls.

The importance of development of HMI systems was recognized as the most important task long before the Chernobyl accident and has always remained in the focus of the IAEA.

In the context of NPP control room equipment, the main points of this topic are:
  • The use of video displays in the control interface of control room operators. With the advent of video walls and individual monitors it became possible to integrate a large amount of incoming data and display it compactly and conveniently for the dispatcher.
  • Presentation of incoming information in a compressed form, with the help of mnemonic schemes and abbreviations, which greatly simplifies the process of analysis of heterogeneous incoming data.
  • Using new knowledge of human psychology and ergonomics in the design of dispatch systems.
  • Building alarm systems and data analysis, on the basis of which the alarms are to be output.
Designing
When designing the modernization of the equipment systems of the nuclear power plant control room, a number of special requirements and directions in design must be taken into account:
  • Control room and control room design
  • Design of control instrumentation and control systems
  • Design of digital information and communication systems
  • Engineering psychology
  • Nuclear power plant operations management
  • Practical experience in operation and maintenance of nuclear power plants
  • Nuclear safety requirements
The issue of safety in the design of NPP control center equipment
Safety considerations are critical in the design and operation of control room systems. The HMI ensures that incoming data about the status of the station are transmitted to the operator. The incoming information should enable him to make the right decisions. If the incoming information is distorted (e.g., due to a malfunction in the display systems), the dispatcher may make an incorrect decision. Consequently, proper operation of the entire chain is of vital importance. If an effort is made to provide all types of equipment systems involved with the highest, "nuclear" class of reliability, the cost of implementing such a perfect system will be so great that it will call into question the feasibility of the plant itself. Engineers and designers of NPP control centers try to solve this problem by creating "design basis accident" scenarios and training operators to deal with situations that could be caused by failure of signaling and data transmission systems.
Video display systems in the control room
All NPP control room video display systems can be divided into three groups according to the type of information displayed:
  • Safety systems
  • Electrical systems
  • Auxiliary systems
In turn, by type of equipment, they are divided into:

Main video display screen for collective use
A video wall acts in its role. The information displayed on it is used to control the power supply system of the plant, allows you to manage the power after a hot shutdown, is used to monitor and evaluate the failures of the initial phases of operation.

Auxiliary video control panels
Used for startup and shutdown operations as well as for troubleshooting after failures in primary systems.

Auxiliary turbine generator control panels
Used for start-up and shutdown operations and post-emergency operation of secondary systems.
Alarm systems
Alarms and alarm sensors
The differentiation of incoming alarm data and the processing of alarm sensor data is constantly improving due to the development of technology, accumulation and analysis from real-life situations. Big Data technologies as well as neural computer networks are already being used to improve analysis.

Displaying alarms on video screens
To make it easier for station dispatchers to recognize signals coming to the video displays, color-coded signals are used. For example:

Red: Immediate action by the operator in the control center is required

Yellow: A delay in the dispatcher's response to the signal is permitted. The delay time is determined by the nature of the fault and the tools available to the operator.

White: Information indicates a change in some element of the system or an automatic action in response to a change in some parameter.

Green: Automatic action taken by the safety systems. Operators must immediately check the request from the system and execute it.

Along with the output of alarms on the control room video media, audible signals on the loudspeaker systems are also used. These signals are also systematized and coded according to the type of alarm. Auditory coding by frequency is used, but no more than three signals of different types.
Engineering psychology for control center equipment
Engineering psychology is an interdisciplinary specialty that today has a direct impact on the design of equipment, systems, facilities, and operating environments to ensure the safety, efficiency, and reliability of operator operations.

Ideally, the principles of engineering psychology should be applied throughout the entire process and modernization of a nuclear power plant control center, from design to installation of equipment systems and debugging.

To date, a wealth of experience has been accumulated in practical research on the activities of control room operators. This knowledge is reflected in such principles of control room equipment as:
  • A clear separation of video display facilities according to the functional characteristic of the information displayed on them.
  • Standardization of the relative position of display and control nodes.
  • Identification of control functions by shape and position of keys and toggle switches.
  • Each video panel is identified by a single alphanumeric code.
  • Use of active mimic diagrams.
  • Identification by color, red or orange, and/or by the functional grouping of the post-emergency state.
  • Identification by color coding of different values or different types of parameters such as temperature, pressure, level, neutron flux.
Human operational factors
Because human controllers play a paramount role in ensuring the safe and reliable operation of a nuclear power plant, control centers must provide them with the most comfortable working environment possible. In the design of control room systems, these are called human operating factors. They consist of:
  • work process organization factors
  • Work environment organization factors
Communication facilities.
The receipt, analysis, exchange of information and efficiency of the duty shift operators depend on the correct design of the dispatch center communication systems. Efficiency of information exchange between dispatchers of the central point and dispatchers of remote points, technicians and station engineers is of paramount importance. The main requirements here are the speed of information transfer and ensuring that it is transmitted without distortion.

The complex of integrated communication system of nuclear power plant control room includes a variety of equipment:
  • paging stations
  • telephony
  • radio stations
  • IP-systems
  • videoconferencing systems
It was noticed that the work of wireless communications can interfere with electronic equipment. Therefore when installing such communication systems one should be very careful, use additional shielding of equipment, refuse to use it in premises with highly sensitive electronic equipment, use network transmission more widely.

Use of modern equipment systems in modernization of dispatch centers of nuclear power plants
Conventional wired equipment
Although digital audio-visual equipment and computer networks are becoming more common in control rooms, conventional analog and wired equipment continues to be used as well. Such types of equipment include special indicators, manually operated equipment systems, alarm annunciators, etc.

Computer systems for the control room
Both new nuclear plants and existing plants are already using high-tech computers in their control room equipment. As the cost of computers decreases and their reliability increases, such systems are beginning to be used more widely. The use of computer systems makes it possible to significantly increase the quality and efficiency of control room operations. At the same time, the rapid development of modern technology can cause the effect of rapid obsolescence of installed digital systems. A variant of solving this problem is to lay in broad updating possibilities at the design stage (connection of new systems, software and scripts update etc.).

Video display devices
For video walls and video panels installed in control rooms at nuclear power plants LCDs are most commonly used, and their technology continues to develop rapidly. Nevertheless, in some nuclear power plants, where there are strict seismic safety requirements, plasma screen displays continue to be used because the special safety requirements for them are less.
Modern trends in the modernization of nuclear power plant control rooms
Centralization of control and distribution of monitoring
For a long time the tendency to increase the role of the plant control room as the main center of accumulation, processing and distribution of information has been preserved. The computer systems of the control room not only collect information, but are also directly involved in its distribution throughout the plant so that it can be used by those who need it: operations personnel, safety engineers, maintenance personnel, engineers, management specialists. Broadband networks allow this information to be shared throughout the plant. The accessibility of the information exchange also imposes strict requirements for its protection. In addition, these computer networks must be protected in the best possible way against the danger of viruses.

Integration
The old view of a control room as an ordinary monitoring center is becoming increasingly a thing of the past. The introduction of modern digital technologies leads to the fact that the dispatch center becomes a place of accumulation of other functions. We can say that center operators are no longer just dispatchers, but information and system managers. They have to deal with huge volumes of information and perform service and engineering functions in managing the performance of the entire plant and equipment.

This new reality also directly affects the comprehensive approach to dispatch center equipment design, which includes:
  • Equipment systems to be installed must not only serve the purpose of process monitoring, but also the purpose of monitoring and diagnosing station equipment.
  • Creating its own "database" and providing opportunities to work with it for analysis and consultation.
  • Combining information systems for dynamic plant monitoring with other functions such as electronic document management, automated procedures, and entering information into databases.
  • Using knowledge of engineering psychology when equipping control rooms.
  • Use of real-time information transfer technologies.
Technical trends
Expanding the capabilities of computers and computer networks
The trend toward more open communications architecture systems promotes system integration and expands the use of equipment from different vendors. It also makes it easier to work
the work of upgrading equipment in the enterprise. Expanding computing and networking capabilities are enabling the development of more sophisticated and information-rich operator support systems.

Implement advanced digital HMI technology
  • Use of soft-switching control systems
  • Introduction of voice control systems
  • Use of video displays with high density of information (poly-screens, high resolution screens, flat screens).
  • Development and introduction of special expert software, which helps both in processing and analyzing incoming information and in training and modeling situations for dispatchers.
  • Use of new neural network technologies.
  • Using the principles of the mathematical section of fuzzy logic, which allows to generate decisions in conditions of insufficient information.
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